MIL-PRF-28861D
d. Final measurements: Following the 24-hour conditioning period, dielectric withstanding voltage with 90
percent of the voltage specified in 4.6.3 applied for 5 ± 1 seconds, insulation resistance (at +25°C), and
e. Visual inspection: After the test, filters shall be visually inspected for corrosion and obliteration of marking.
4.6.25 Solderability (see 3.30).
4.6.25.1 Solderability of terminals. Filters shall be tested in accordance with method 208 of MIL-STD-202. The
following details and exceptions shall apply:
a. Number of terminations to be tested: 2.
b. Special preparations of terminations: None.
4.6.25.2 Solderability of mounting termination (when applicable). Filters shall be tested as follows: (Note: The
terminal solderability test (see 4.6.25.1) should be done with the filters already soldered to the test coupon; however,
if the size of the solder pot or variations in the terminal preclude this sequence, the terminal solderability may be done
first).
a. Filters shall be soldered to the test coupon shown on figure 9. The filters shall be soldered with an iron at
+253°C ± 7°C using PB36AWB6 or PB36AWB7 solder in accordance with J-STD-006. The test coupon
shall be preheated to +100°C ± 7°C. Heat should be applied to the coupon first in the immediate vicinity of
the filter. The tip of the iron should then be moved so that it comes in contact with the edge of the filter for
no more than 5 seconds or until a smooth solder fillet has been established around the filter. This
sequence will be repeated with each filter.
b. Test coupon: Shall be in accordance with figure 9 and as follows:
(1) Material: Brass in accordance with ASTM-B16/B16M, copper alloy UNS No. C36000, 1/2 hard or, brass
in accordance with ASTM-B36/B36M, copper alloy UNS No. C26000, ½ hard; 0.014 ± 0.002 inch (0.36
± 0.05 mm) thick.
545, class B.
(3) Dimensions: In accordance with figure 9 and as follows:
"a" =
recommended mounting hole diameter as specified (see 3.1).
"b" =
2 times the maximum filter body diameter.
"c" =
"b" or 0.50 inch (12.70 mm), whichever is greater.
c. Measurements after test: Insulation resistance (+25°C) and capacitance shall be measured as specified in
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